Gonzalo Ferrero Martín

Personal project · May 2026 – present

Battery-powered HiFi player

A battery-powered music player designed end to end: schematic, four-layer board, power path, firmware.

Audio path block diagram: a Bluetooth source and a microSD source, both under ESP32-S3R8 firmware, feed a MUX, which feeds an I2S DAC, which feeds the output. ESP32-S3R8 firmware Bluetooth microSD MUX I2S DAC out
Fig. 1 — Audio path: Bluetooth or microSD, selected by a MUX, into an I2S DAC.
Role
Everything — personal project
Stack
PCB layout · C · ESP32-S3R8
Board
ESP32-S3R8 · 4-layer PCB
Status
in progress

The brief

A battery-powered HiFi music player, started in May 2026 and designed end to end: schematic capture, a four-layer PCB layout, the power path, and firmware on an ESP32-S3R8.

I wanted one project that went through every step of a real product board rather than a dev kit with wires: choosing the parts, drawing the schematic, laying out a 4-layer board with a proper power path for a battery, and then writing the firmware that makes it play music. A music player is a good vehicle for this; it is obvious when it does not work.

Two sources, one DAC

Audio streams in from Bluetooth or from a microSD card. Either source is routed through a MUX into an I2S DAC (Fig. 1). The ESP32-S3R8 handles both sources on the same chip.

The board is four layers (Fig. 2). The power path is designed for battery operation, so the whole thing is meant to leave the bench.

Four-layer PCB stack-up in section: four copper layers L1 to L4 separated by three dielectric slabs, drawn at equal thickness because no thicknesses are stated. L1 L2 L3 L4 dielectric dielectric dielectric
Fig. 2 — Four-layer stack, schematic: layer assignment and thicknesses not shown.

The board

This is the current layout as a 3D model, straight from the EasyEDA Pro export: 70.9 × 50.4 mm, and 8.5 mm deep with the parts on. It is the design file, not a photograph; nothing on it has been assembled yet.

The current HiFi player board rendered in 3D, seen from above at an angle: a blue board with the ESP32 and the other packages, four electrolytic capacitors in the middle, four buttons and the USB-C connector along the front edge, and a 7-pin header at the back.

still render · turning the model needs JavaScript and WebGL

Fig. 3 — The current layout: the STEP export from EasyEDA Pro, converted to glTF with every component body kept. The model loads when the figure comes into view.

Three revisions

The layout has been through three revisions. Revision 1 is a small board with two buttons, a USB-C connector, a 3.5 mm jack, a large rotary control and a 4-pin header.

Revision 2 is a larger board that adds a Bluetooth module with its own crystal, four buttons, a microSD slot and the ESP32-S3R8 with its crystal.

Revision 3 has four mounting holes, with the module and the ESP32 on the left, the DAC section and the 3.5 mm jack top right, two electrolytic capacitors and the power section in the middle, USB-C, microSD and a JST battery connector along the bottom edge, and a 7-pin screen header at the top.

What is not done

The project is in progress. I will describe it as finished only when a board plays music from both sources on battery. The pieces of the work are listed as they stand.

  • doneschematic capture
  • done4-layer PCB layout (three revisions)
  • in progresspower path bring-up
  • in progressESP32-S3R8 firmware
  • in progressboard bring-up

The layout exists in three revisions. Nothing has been powered yet; no board has been assembled, and there are no photographs of a built board.